Accessories

In the event of a malfunction, the safety brake stops the ElectricPowerDrive and protects against injury. The brake is checked for functionality before each cycle.

The motor holding brake prevents the weight-loaded working piston from dropping when the system is de-energized. The motor holding brake is connected via the motor cable included in the cable set.

Clean room version. Can be used up to air purity class 5 in accordance with ISO 14644-1.

The EXe servo drives can be equipped with a fan, as needed, for cooling the motor. This enables a higher power density and thus lower cycle times.

Version optimized for long holding times under force.

Protected against dust entering (dust-tight). Complete protection against touching. Protected against jet of water from any angle.

Short and slim design for use in restricted environments.

Long design for use with long strokes. With the EXe-K series, strokes of up to 750 mm are possible, with the EXe-L, strokes of up to 1000 mm are possible.

The EZ-K lubricating unit supplies the drive with the right grease quantity. Optionally available for the EQe and EXe drives.

External force sensors or a piezo sensor can be integrated upon customer request.

An external travel sensor determines the absolute position of a workpiece. The sensor is independent of the bending up of the system.

The TOX^® UDI Panel is a touch panel with integrated PC and the TOX^® Software on a hardened Linux^® operating system. It combines the control and visualization of your system with the storage and processing of the process data.

To move the lubricating position for improved accessibility for the filling of lubricants. Optimize the service assignment on your TOX^® ElectricDrive System!

Shaft encoder

Working piston with threaded boreholes on the face.

Assembled and wired ready for operation, where only the 400 V and 24 V power supply and the safety signal have to be wired. A performance level e (PLe) is thus achieved in the overall system.

Version optimized for identical pushing and pulling nominal force

Drive optimized for punching.

Achieve shorter cycle times with the version for increased speeds.

A must for a long product life: The manual grease gun ZFP.

Specially developed for TOX^® ElectricDrive: Special grease ZFE in the 400 g cartridge.

For calibration of the TOX^® ElectricDrive. Transport case ZKE with precision force sensor, connection cable, digital display unit, power supply, calibration report, instructions and software.

All TOX^® Powerpackages are available on request with food grade oil and grease. Both lubricants have the USDA-H11 approval and are used wherever there is occasional, technically unavoidable contact between foodstuff and lubricant.

All TOX^® Powerpackages are available on request as rust-protected version ZRO. This means that all individual parts are either plasma-nitrided, galvanized, varnished or made of stainless steel. These units are particularly suited to usage in the food and packaging industry.

The ZHD is a power bypass with hydraulic end position damping. It ensures optimum damping of the working piston at the end of the return stroke. It is recommended particularly for applications with high tool weight or high cycle times.

The travel measuring system ZKW determines the current, absolute actual position of the working piston. The measuring system operates contactless and is thus wear-free, as well as insensitive against contamination and interference fields.

The ZHU stroke request determines the stroke of the permanent magnet attached to the working piston. A special tube as well as different holding angles are required.

The external travel measuring system ZHW determines the absolute position of the working piston, even after a power failure. By attaching it to the outside of the tension rods, the attachment position of the travel measuring system can be adapted to the conditions inside the press.

The ZGH retainer can be used for TOX^® Powerpackages with larger intensifier parts A2 > A and cannot be retrofitted.

We offer various ways to adapt and optimize the “normal” stroke of a TOX^® Powerpackage to individual requirements. Talk to us!

The ZWK tool coupling is screwed directly onto the working piston of the TOX^® Powerpackage and provides a flexible connection with the tool. This prevents lateral forces acting on the cylinder. In addition, the ZWK tool coupling receives an anti-rotation device.

The tool holding fixture is attached to the working piston of the TOX^® Powerpackage. The guide bushings in the press frame thus ensure reliable anti-rotation protection.

The scope of delivery of the ZMS mini ram includes the ZWK tool coupling. It is attached to the working piston of the TOX^® Powerpackage. In addition, two connectors in the press frame ensure optimum guidance.

The ZU oil level monitoring measures the oil level inside the TOX^® Powerpackage. When reaching the oil level minimum, the integrated position indicator optionally actuates a pneumatic or electric switch. Reset then occurs by hand.

The mounting plate at the front (ZFV) can be retrofitted for the TOX^® Powerpackages. The mounting plate at the rear (ZFH) cannot be retrofitted. It can be used for TOX^® Powerpackages with larger intensifier parts A2 > A.

The ZGH retainer can be used for TOX^® Powerpackages with larger intensifier parts A2 > A and cannot be retrofitted

The oil pressure in the high-pressure section of the TOX^® Powerpackage is detected in the electronic pressure switch ZDO and indicated by a 4-digit LED display.

The ZPS press force sensor can be screwed directly onto the working piston of the TOX^® Powerpackage. It can be used to measure press forces in pulling and pressure direction. The sensor is protected against dust and dirt.

The external travel measuring system ZHW determines the absolute position of the working piston, even after a power failure. By attaching it to the outside of the tension rods, the attachment position of the travel measuring system can be adapted to the conditions inside the press.

The oil pump guarantees the optimum maintenance concept and long maintenance intervals. It is used for simple filling and lowering of the oil volume of the TOX^® Powerpackage without the formation of bubbles. The housing and filler hose are transparent, which enables continuous oil level monitoring in the pump. There is no need to use much force.

Special toolset for mounting and dismounting the seals on the TOX^® Powerpackage. The case also includes instructions and tips for handling the tools.

Ethernet-based I/O modules bundle the data and link individual components such as electric actuators, clamps or spray units.

External start button for easy start of the process in series production.

Sliding tables position components with pinpoint accuracy and are particularly in demand for insertion work outside the work area.

Height-adjustable base frame, which meets ergonomic requirements even in shift operation with changing workers.

Hand scanner for reading various codes.

Effective protection against electrostatic discharge for safe and reliable electronics production.

Feldbusschnittstelle als Slave, zur Anbindung an übergeordnete Steuerungssysteme. Verfügbar: Profinet, EtherCAT und EtherNet/IP.

This simple tool holder is screwed into the ram thread. It centers the tool via the fitting bore and enables the tools used to be fastened via a grub screw. Fixtures with different bore diameters are available.

Toggle presses reach their maximum force in the BDC. With the fine adjustment of the ZF tool holder, the offset can be set extremely precisely in the 1/100 mm range.

Simplify insertion work with the ZHST sliding table. This has integrated damping to prevent hard impact in the end position and can be used on all presses up to 150 kN with a maximum die weight of 40 kg.

The locking function can be set at any position of the stroke. The ZR-L2.001 return stroke lock is released after the ram has reached the selected end position. This guarantees the reproducible reaching of the bottom dead center and thus a constant mode of operation.

With the ZEZ electric stroke counter or the ZPZ pneumatic stroke counter, the produced quantities are shown on an eight-digit display. No mains connection is required for this.

The potentiometric displacement measurement consists of displacement sensor, cable (including plug M8x1), mounting bracket, cable protection and cable accessories.

The ergonomic auxiliary handle can be moved as well as rotated and can be mounted at any point on the small press handle.

The UUF underframe is designed according to the latest ergonomic guidelines for maximum operator comfort.

The TOX^® UDI Panel is a touch panel with integrated PC and the TOX^® Software on a hardened Linux^® operating system. It combines the control and visualization of your system with the storage and processing of the process data.

The portfolio includes all variants of controls. From the simple, purely pneumatic basic control, through electro-pneumatic controls, to the elaborate, customer-specific programmable logic controller with almost unlimited possibilities.

The ZL aiming device is used for the exact positioning of TOX^® clinching points. For this purpose, an adjustable laser beam is directed to the center of the die.

The underframes can be combined with all control systems. Control cabinets can be mounted on the sides. In addition, specific adaptations to customer requirements are possible.

The TOX^® Safety Device CLX is the perfect supplement to a foot pedal control. After pressing the start button, the guide plate is guided onto the component. The rings of the spiral form a protection around the working area. This allows the working stroke to take place without any danger to the operator.

The TOX^® holding-up device prevents the ram from sinking due to its own weight during maintenance and repairs. The rod variant ZHE 016 / 030 is mounted directly between the base plate and the slide plate. The design depends on the moving mass to be supported and the clear height.

The TOX^® holding-up device prevents the slide from sinking due to its own weight during maintenance and repairs. The angle variant ZHE 000 is attached to the side of the press frame. As this is outside the die area, the space requirement for the application is insignificant.

The ZRS return stroke protection protects the operator at manual workstations.

ZAE alignment element for aligning the stirrup on a base frame.

ZTL side rails for embedding the bracket in a base frame.

The ZWT tool table is used to easily align and pin your own tools.

Ext. displacement measuring system ZHW and switching lug ZSF for measuring the current slide and tool position.

ZHE holding-up device for supporting the slide during maintenance and die change.

UT sensor ZUT, X-dimension probe ZWE, self-holding device ZSH and switching flag ZSF for detecting the ram in important process positions.

OT-Sensor ZOT for detection of the slide in home position, without pinch edge in the return stroke.

ZPS force sensor with ZEK energy chain and ZSF switching lug for providing press force data for process monitoring.

Compact pressure intensifier BES with pneumatic control, including pressure safety valve.

The translator type PHA is available with 1- or 2-hand control and safety valve. It is mounted either horizontally in a trolley or vertically on a stand.

The HZ 40 is a single-acting cylinder with spring return. The cylinder housing is used to guide the piston and to screw it to the flange of the C-frame or press. This means that no additional fastening elements are required - a cost-saving solution!

Special helical spring suitable for wipers type CSR and type CMR. The springs are ground for parallelism and angularity.

After joining, the punch must be removed again from the point depression or the die must be lifted from the point elevation. Therefore, wipers are necessary for punch and die.

Mounting flange for wiper, can be screwed onto the working piston of the TOX^® Powerpackage or adapted on the plate side.

The die monitoring TOX^® ToolCheck monitors the condition of the TOX^® Clinch die in combination with the process monitoring.

Specially developed spraying device for spraying the workpiece surface and/or the TOX^® Tools directly before the joining process. This reduces the joining and stripping forces.

The open-end wrench CZG and the special hexagon socket CZN serve as special tools for changing TOX^® Tools, TOX^® Coil springs and mounting flanges.

The measuring probes are used to measure the control dimension X, i.e. the residual bottom thickness in TOX^® points. Various analog and digital measuring probes are available. Of course, special sizes, e.g. with longer measuring arms, can also be supplied.