In the event of a malfunction, the safety brake stops the ElectricPowerDrive and protects against injury. The brake is checked for functionality before each cycle.
Accessories
Everything you need for maximum efficiency and performance
Select your product group and discover accessories that optimize your work processes before and after purchase and maximize the performance of your equipment.
TOX® ElectricDrive
Before purchase
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Safety brake
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Motor holding brake
The motor holding brake prevents the weight-loaded working piston from dropping when the system is de-energized. The motor holding brake is connected via the motor cable included in the cable set.
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Clean room
Clean room version. Can be used up to air purity class 5 in accordance with ISO 14644-1.
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Motor fan
The EXe servo drives can be equipped with a fan, as needed, for cooling the motor. This enables a higher power density and thus lower cycle times.
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Long holding times under force
Version optimized for long holding times under force.
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Protection class IP65
Protected against dust entering (dust-tight). Complete protection against touching. Protected against jet of water from any angle.
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Extra short and extra slim
Short and slim design for use in restricted environments.
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Long strokes
Long design for use with long strokes. With the EXe-K series, strokes of up to 750 mm are possible, with the EXe-L, strokes of up to 1000 mm are possible.
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Lubricating unit
The EZ-K lubricating unit supplies the drive with the right grease quantity. Optionally available for the EQe and EXe drives.
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Force sensor/piezo
External force sensors or a piezo sensor can be integrated upon customer request.
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Travel measuring system
An external travel sensor determines the absolute position of a workpiece. The sensor is independent of the bending up of the system.
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TOX® UDI Panel
The TOX® UDI Panel is a touch panel with integrated PC and the TOX® Software on a hardened Linux® operating system. It combines the control and visualization of your system with the storage and processing of the process data.
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Attachment kit lubricating position
To move the lubricating position for improved accessibility for the filling of lubricants. Optimize the service assignment on your TOX® ElectricDrive System!
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Shaft encoder
Shaft encoder
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Working piston with threaded boreholes on the face
Working piston with threaded boreholes on the face.
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PLe Kit
Assembled and wired ready for operation, where only the 400 V and 24 V power supply and the safety signal have to be wired. A performance level e (PLe) is thus achieved in the overall system.
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Pushing and pulling nominal force the same
Version optimized for identical pushing and pulling nominal force
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Punching version
Drive optimized for punching.
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Increased speed
Achieve shorter cycle times with the version for increased speeds.
After purchase
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Manual grease gun
A must for a long product life: The manual grease gun ZFP.
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Special grease
Specially developed for TOX® ElectricDrive: Special grease ZFE in the 400 g cartridge.
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Calibration equipment
For calibration of the TOX® ElectricDrive. Transport case ZKE with precision force sensor, connection cable, digital display unit, power supply, calibration report, instructions and software.
TOX® Powerpackage
Before purchase
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Food industry version
All TOX® Powerpackages are available on request with food grade oil and grease. Both lubricants have the USDA-H11 approval and are used wherever there is occasional, technically unavoidable contact between foodstuff and lubricant.
Rust-protected version
All TOX® Powerpackages are available on request as rust-protected version ZRO. This means that all individual parts are either plasma-nitrided, galvanized, varnished or made of stainless steel. These units are particularly suited to usage in the food and packaging industry.
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Power bypass
The ZHD is a power bypass with hydraulic end position damping. It ensures optimum damping of the working piston at the end of the return stroke. It is recommended particularly for applications with high tool weight or high cycle times.
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Analog travel measuring system
The travel measuring system ZKW determines the current, absolute actual position of the working piston. The measuring system operates contactless and is thus wear-free, as well as insensitive against contamination and interference fields.
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Stroke request for forward and return stroke
The ZHU stroke request determines the stroke of the permanent magnet attached to the working piston. A special tube as well as different holding angles are required.
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External travel measuring system
The external travel measuring system ZHW determines the absolute position of the working piston, even after a power failure. By attaching it to the outside of the tension rods, the attachment position of the travel measuring system can be adapted to the conditions inside the press.
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Retainer with spherical bearings at the rear
The ZGH retainer can be used for TOX® Powerpackages with larger intensifier parts A2 > A and cannot be retrofitted.
Control units für TOX® Powerpackages
We offer various ways to adapt and optimize the “normal” stroke of a TOX® Powerpackage to individual requirements. Talk to us!
After purchase
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Tool coupling
The ZWK tool coupling is screwed directly onto the working piston of the TOX® Powerpackage and provides a flexible connection with the tool. This prevents lateral forces acting on the cylinder. In addition, the ZWK tool coupling receives an anti-rotation device.
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Tool holding fixture with anti-rotation device
The tool holding fixture is attached to the working piston of the TOX® Powerpackage. The guide bushings in the press frame thus ensure reliable anti-rotation protection.
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Mini ram
The scope of delivery of the ZMS mini ram includes the ZWK tool coupling. It is attached to the working piston of the TOX® Powerpackage. In addition, two connectors in the press frame ensure optimum guidance.
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Oil level monitoring
The ZU oil level monitoring measures the oil level inside the TOX® Powerpackage. When reaching the oil level minimum, the integrated position indicator optionally actuates a pneumatic or electric switch. Reset then occurs by hand.
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Mounting plate
The mounting plate at the front (ZFV) can be retrofitted for the TOX® Powerpackages. The mounting plate at the rear (ZFH) cannot be retrofitted. It can be used for TOX® Powerpackages with larger intensifier parts A2 > A.
Retainer with spherical bearings at the rear
The ZGH retainer can be used for TOX® Powerpackages with larger intensifier parts A2 > A and cannot be retrofitted
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Electronic pressure switch
The oil pressure in the high-pressure section of the TOX® Powerpackage is detected in the electronic pressure switch ZDO and indicated by a 4-digit LED display.
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Press force sensor
The ZPS press force sensor can be screwed directly onto the working piston of the TOX® Powerpackage. It can be used to measure press forces in pulling and pressure direction. The sensor is protected against dust and dirt.
External travel measuring system
The external travel measuring system ZHW determines the absolute position of the working piston, even after a power failure. By attaching it to the outside of the tension rods, the attachment position of the travel measuring system can be adapted to the conditions inside the press.
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Oil pump
The oil pump guarantees the optimum maintenance concept and long maintenance intervals. It is used for simple filling and lowering of the oil volume of the TOX® Powerpackage without the formation of bubbles. The housing and filler hose are transparent, which enables continuous oil level monitoring in the pump. There is no need to use much force.
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Toolset
Special toolset for mounting and dismounting the seals on the TOX® Powerpackage. The case also includes instructions and tips for handling the tools.
FlexPress Compact
Optimize your FlexPress Compact
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I/O module
Ethernet-based I/O modules bundle the data and link individual components such as electric actuators, clamps or spray units.
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External start button
External start button for easy start of the process in series production.
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Sliding table
Sliding tables position components with pinpoint accuracy and are particularly in demand for insertion work outside the work area.
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USB hand scanner
Hand scanner for reading various codes.
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Height adjustable base
Height-adjustable base frame, which meets ergonomic requirements even in shift operation with changing workers.
FinePress
Before purchase
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Tool holder
This simple tool holder is screwed into the ram thread. It centers the tool via the fitting bore and enables the tools used to be fastened via a grub screw. Fixtures with different bore diameters are available.
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3-in-1 tool holder
Toggle presses reach their maximum force in the BDC. With the fine adjustment of the ZF tool holder, the offset can be set extremely precisely in the 1/100 mm range.
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Sliding table
Simplify insertion work with the ZHST sliding table. This has integrated damping to prevent hard impact in the end position and can be used on all presses up to 150 kN with a maximum die weight of 40 kg.
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Return stroke lock
The locking function can be set at any position of the stroke. The ZR-L2.001 return stroke lock is released after the ram has reached the selected end position. This guarantees the reproducible reaching of the bottom dead center and thus a constant mode of operation.
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Electric stroke counter
With the ZEZ electric stroke counter or the ZPZ pneumatic stroke counter, the produced quantities are shown on an eight-digit display. No mains connection is required for this.
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Displacement sensor
The potentiometric displacement measurement consists of displacement sensor, cable (including plug M8x1), mounting bracket, cable protection and cable accessories.
After purchase
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Ergonomic auxiliary handle
The ergonomic auxiliary handle can be moved as well as rotated and can be mounted at any point on the small press handle.
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Universal underframe
The UUF underframe is designed according to the latest ergonomic guidelines for maximum operator comfort.
Presses & Special Machines
Before purchase
TOX® UDI Panel
The TOX® UDI Panel is a touch panel with integrated PC and the TOX® Software on a hardened Linux® operating system. It combines the control and visualization of your system with the storage and processing of the process data.
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Press controls
The portfolio includes all variants of controls. From the simple, purely pneumatic basic control, through electro-pneumatic controls, to the elaborate, customer-specific programmable logic controller with almost unlimited possibilities.
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Target device
The ZL aiming device is used for the exact positioning of TOX® clinching points. For this purpose, an adjustable laser beam is directed to the center of the die.
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Universal underframe
The underframes can be combined with all control systems. Control cabinets can be mounted on the sides. In addition, specific adaptations to customer requirements are possible.
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Safety device
The TOX® Safety Device CLX is the perfect supplement to a foot pedal control. After pressing the start button, the guide plate is guided onto the component. The rings of the spiral form a protection around the working area. This allows the working stroke to take place without any danger to the operator.
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Holding up device in bar variant
The TOX® holding-up device prevents the ram from sinking due to its own weight during maintenance and repairs. The rod variant ZHE 016 / 030 is mounted directly between the base plate and the slide plate. The design depends on the moving mass to be supported and the clear height.
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Angle variant hold-up device
The TOX® holding-up device prevents the slide from sinking due to its own weight during maintenance and repairs. The angle variant ZHE 000 is attached to the side of the press frame. As this is outside the die area, the space requirement for the application is insignificant.
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Return stroke protection
The ZRS return stroke protection protects the operator at manual workstations.
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Alignment element
ZAE alignment element for aligning the stirrup on a base frame.
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Sidebars
ZTL side rails for embedding the bracket in a base frame.
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Tool table
The ZWT tool table is used to easily align and pin your own tools.
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Ext. displacement encoder and switching lug
Ext. displacement measuring system ZHW and switching lug ZSF for measuring the current slide and tool position.
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Hold-up device
ZHE holding-up device for supporting the slide during maintenance and die change.
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UT-Sensor
UT sensor ZUT, X-dimension probe ZWE, self-holding device ZSH and switching flag ZSF for detecting the ram in important process positions.
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OT-Sensor
OT-Sensor ZOT for detection of the slide in home position, without pinch edge in the return stroke.
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Force sensor with energy chain
ZPS force sensor with ZEK energy chain and ZSF switching lug for providing press force data for process monitoring.
Hand tongs
Before purchase
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Pressure intensifier
Compact pressure intensifier BES with pneumatic control, including pressure safety valve.
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External pressure intensifier
The translator type PHA is available with 1- or 2-hand control and safety valve. It is mounted either horizontally in a trolley or vertically on a stand.
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Hydraulic cylinder
The HZ 40 is a single-acting cylinder with spring return. The cylinder housing is used to guide the piston and to screw it to the flange of the C-frame or press. This means that no additional fastening elements are required - a cost-saving solution!
Tools
Before purchase
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TOX® Spring CZF for wiper
Special helical spring suitable for wipers type CSR and type CMR. The springs are ground for parallelism and angularity.
TOX® Scraper
After joining, the punch must be removed again from the point depression or the die must be lifted from the point elevation. Therefore, wipers are necessary for punch and die.
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TOX® Mounting flange
Mounting flange for wiper, can be screwed onto the working piston of the TOX® Powerpackage or adapted on the plate side.
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TOX® ToolCheck
The die monitoring TOX® ToolCheck monitors the condition of the TOX® Clinch die in combination with the process monitoring.
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TOX® Spraying device
Specially developed spraying device for spraying the workpiece surface and/or the TOX® Tools directly before the joining process. This reduces the joining and stripping forces.
After purchase
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Open-end wrench
The open-end wrench CZG and the special hexagon socket CZN serve as special tools for changing TOX® Tools, TOX® Coil springs and mounting flanges.
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Measuring equipment
The measuring probes are used to measure the control dimension X, i.e. the residual bottom thickness in TOX® points. Various analog and digital measuring probes are available. Of course, special sizes, e.g. with longer measuring arms, can also be supplied.