Individual solutions

PNEUMOHYDRAULIC DRIVES

Specifically adapted to your application

TOX^® Powerpackages are also available in customized versions. These complete drives offer exclusive accessory functions beyond the standard.

Application spectrum and mounting variant are already included in the design phase.

Individual solutions

CAD Data

TOX^® Powerpackage S

The TOX^® Powerpackage type S with high quick and retraction forces. Can be operated with compressed air between 2 and 10 bar.

Press force range: up to 1729 kN
Power stroke range: up to 80 mm
Total stroke: up to 400 mm

TOX^® Powerpackage K

Based on this compact version of the TOX^® Powerpackage, various versions are possible. Application range: any forming and joining applications.

Press force range: up to 1740 kN
Power stroke range: up to 50 mm
Total stroke: up to 400 mm

TOX^® Powerpackage K.51

The K.51 series with total stroke setting. It enables setting the total stroke independent of the length of the power stroke. Fields of application: Clinching with exact setting of the reference dimension X and punching in combination with the cutting impact damping.

Press force range: up to 1710 kN
Power stroke range: up to 50 mm
Total stroke: up to 400 mm

TOX^® Powerpackage RZ

The robot tongs version of the TOX^® Powerpackage is equipped with the proven power bypass and hydraulic end position damping. Versions: Compact version, slim version and hand-held tongs version.

Press force range: 52 kN - 92 kN
Power stroke range: 7 mm - 12 mm
Total stroke: 50 mm/ 100 mm/ 200 mm

TOX^® Powerpackage T

The turbo cylinder TOX^® Powerpackage with up to 550 strokes per minute. Due to the high speed, this cylinder is excellently suited to punching and nibbling machines. External damping is additionally recommended.

Press force range: up to 120 kN
Power stroke range: 6 mm - 12 mm
Total stroke: up to 12 mm

TOX^® Powerpackage RP

The embossing cylinder for marking components. Equipped with non-rotating working piston and clamping chuck for receiving commercial stamping tools.

Press force range: up to 159 kN
Power stroke range: 3 mm
Total stroke: 32 mm

TOX^® Powerpackage with integrated ZED damping

Damping inside: Reliable process monitoring during press fitting and punching applications without judder thanks to integrated, adjustable ZED damping function.

Field of application:

Press fitting
Punching

TOX^® Powerpackage with ZSD cutting impact damping

Ideal for damping with punching applications or for damped operation of machines in fast or power stroke. Seamlessly adjustable total stroke, tool- and machine-saving operation.

Field of application:

Punching

TOX^® Powerpackage with ZSL safety rod catcher

The safety rod catcher is kept open pneumatically and is single acting in case of pressure loss. The energy of the crashing or dropping load is used here to generate the clamping force.

Field of application:

Press fitting
Punching

Optimize your drive solution

Tool coupling

The ZWK tool coupling is screwed directly onto the working piston of the TOX^® Powerpackage and forms a flexible connection with the tool. This prevents transverse forces from acting on the cylinder. In addition, the ZWK tool coupling contains an anti-rotation device.

Tool holder with anti-rotation device

The tool holder is mounted on the working piston of the TOX^® Powerpackage. The guide bushings in the press frame thus provide reliable anti-rotation protection.

Mini ram

The ZWK tool coupling is included in the scope of delivery of the ZMS mini tappet. This is mounted on the working piston of the TOX^® Powerpack. In addition, two bushings in the press frame ensure optimum guidance.

Oil level monitoring

The oil level monitoring ZU measures the oil level inside the TOX^® Powerpackage. When the minimum oil level is reached, the integrated indicator pin actuates an optional pneumatic or electric switch. The reset is then carried out manually.

Mounting plate

The front mounting plate (ZFV) can be retrofitted to the TOX^® Powerpackages. The rear mounting plate (ZFH) cannot be retrofitted. It can be used with TOX^® Powerpackages with larger translator parts A2 > A.

Mounting with rear spherical bearing

The ZGH mount can be used with TOX^® Powerpackage with larger translator parts A2 > A and cannot be retrofitted.

Electronic pressure switch

The oil pressure in the high-pressure section of the TOX^® Powerpackage is recorded in the electronic pressure switch ZDO and reflected by a 4-digit LED display.

Press force sensor

The ZPS press force sensor can be screwed directly onto the working piston of the TOX^® Powerpackage. It can be used to measure pressing forces in tensile and compressive direction. The sensor is protected against dirt and dust.

External displacement encoder

The ZHW external displacement encoder determines the absolute position of the working piston, even after a blackout. By mounting it externally on the tie rods, the mounting position of the displacement measuring system can be adapted to the conditions in the press.

Oil pump

The oil pump guarantees the optimum maintenance concept and long maintenance intervals. It is used for easy, bubble-free filling and lowering of the oil volume of the TOX^® Powerpackage. The housing and the filling hose are transparent, allowing continuous oil level monitoring in the pump. No high effort is necessary.

Tool set

Special tool set for mounting and dismounting the seals on the TOX^® Powerpackage. The case also contains instructions and tips for handling the tools.