TOX^® FlexPress Station

The electric press for precise joining connections

The modular electric press for flexible manufacturing processes

The TOX^® FlexPress Station is a modular single-station workcell that provides a versatile platform for testing, forming and joining processes. This solution offers maximum adaptability and effortless integration into existing (automated) production lines. It also ensures maximum process and operator safety. Its compact and scalable design allows it to be customised to specific requirements.

Whether as a single workstation or an integrated line solution, the FlexPress Station can be tailored to a wide range of requirements and grows with production needs. Whether press-fitting, clinching, riveting or forming, the FlexPress Station can be optimally adapted to your application.

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Highlights at a glance

Modular system architecture

Flexible configurations enable adaptation to different joining tasks and easy integration into existing production lines.

Highest process and operational reliability

Integrated process monitoring, reproducible results and transparent data ensure stable processes. In addition, light curtains, safety doors or two-hand controls guarantee individual safety equipment.

Ergonomic and service-friendly design

Optimised operating heights, good accessibility and intuitive operation ensure a safe and comfortable working environment, while the clear structure significantly simplifies maintenance and servicing.

Intelligent software for networked production processes

TOX^® software enables precise process control, complete data acquisition and seamless integration into digital production systems (Industry 4.0).

Experience the TOX^® FlexPress Station - compactly explained, presented live.

Experience the official product launch of the new TOX^® FlexPress Station in the live stream. Our speakers provide exclusive insights into the concept, structure and possible applications.

🎙️Speakers:

Patricia Rundel, Product Manager for Presses & Machines
Ralf Plate, Head of Development Control Systems

Webinar dates

🗓️ Select your preferred date when registering:

January 29, 2026 | 09:00 a.m. (CET)/ 04:00 p.m. (CST) – Asia, language: Englisch
January 29, 2026 | 04:00 p.m. (CET)/ 10:00 a.m. (EST) – America, language: English

💡 What you can expect:

Introducing the new TOX^® FlexPress Station
Live-Demonstration
Insights into software, ergonomics and integration
Q & A with our experts

Registration for the webinar

More variants. Same process reliability.

As product variants increase, complexity and set-up costs rise – and quality fluctuations become more expensive.

The FlexPress Station supports you in this: with a clear operating concept, high process stability and the flexibility that modern manufacturing requires.

Ready for the next generation of modular joining technology?

Contact our experts for a customised configuration of the TOX^® FlexPress Station.

The features of the FlexPress Station

drive technology

for precise, powerful and efficient processes

Ergonomics and comfort

for maximum user-friendliness

Safety and operation

for secure processes

process data

for controlled and reproducible joints

status indicator

for maximum control

Precise drive technology

TOX^® ElectricDrive servo drives with integrated force/displacement sensors enable precise and energy-efficient pressing and joining operations across a force range from 0.05 kN to 200 kN. They ensure high repeat accuracy and consistent quality while requiring low energy consumption and minimal maintenance.

Thanks to modular integration, the drive technology can be flexibly adapted to different applications and press frames, forming the basis for economical, future-proof production.

Learn more about TOX^® servo drives

Ergonomic workplace design

The TOX^® FlexPress Station is designed as an ergonomic assembly station for demanding assembly and joining processes in industrial manufacturing. Optimised operating heights, excellent accessibility, an optimally illuminated work area and intuitive operation support comfortable and safe working at the press workstation.

The ergonomic design reduces physical strain, improves workflows and increases efficiency in daily operations. At the same time, the clear structure facilitates maintenance and service and ensures short downtimes.

The FlexPress Station has been designed for ergonomic and efficient working. All controls are optimally aligned with the user and can be flexibly adapted to different requirements and working environments. The UDI panel is available with either a 15" or 21" display and has a stable mount that allows it to be tilted up and down, swivelled backwards and adjusted to three different heights. This ensures optimal visibility and comfortable operation at all times.

The base frame of the FlexPress Station is available in different versions: as a rigid version for standing or seated workstations or as an electrically height-adjustable version, where different fixed heights can be individually defined. On request, the entire operating side with display and control cabinet can also be designed on the left-hand side to enable the best possible integration into existing production environments.

Convenient handling

The ergonomic operating concept and process monitoring of the FlexPress Station ensure comfortable and safe handling.

The integrated control panel is equipped with an emergency stop button for immediate safety. A two-hand start function and three-sided protection are standard features and ensure optimum personal safety during the pressing process.

The 15'' UDI panel has a modern touch interface with the latest TOX^®software, which enables intuitive control, simple process parameterisation and clear visualisation of all relevant data.

Process start:

Two-hand start function equipped with three-sided protection for optimum personal safety
One-hand button for simplified process start when equipped with light barrier or safety door

Integrated control panel:

Immediate safety thanks to emergency stop button
Up to 4 customer-specific speed dial buttons (optional)

UDI panel:

Touch interface with the latest TOX^® software
Full control of force-displacement processes
More power in the 21" version

Three safety concepts. One goal: maximum operator and process safety

Basic

Two-hand controls ensure safe operation, as they must be operated with both hands simultaneously outside the danger zone.

safety light curtain

The safety light curtain monitors the intervention area without contact and stops the press stroke immediately in the event of an interruption.

Electrical safety door

The electric safety door protects the working area and releases the pressing process only once the locked position is safely reached.

Reliable process data

Continuous process monitoring forms the basis for stable and reproducible joining connections. With the TOX^® software, relevant process variables such as force and displacement are continuously recorded, visualised and evaluated throughout the entire pressing process.

The recorded process data is available for analysis, quality assurance and process optimisation and enables complete technical traceability of each individual joining operation. Deviations can be detected at an early stage and corrected in a targeted manner, ensuring consistently high process quality.

Ethernet transmission of process data archiving and much more.
5000 diagram points per track
10 tracks in one diagram
5 freely definable windows per process

Learn more about TOX^® software

Visual display

A traffic light enables quick, high-level recognition of the current machine status – even from a greater distance and independently of the control panel. This means that it is possible to see at a glance whether the system is producing, has malfunctioned or requires attention (e.g. refilling material, removing parts).

The workspace is equipped with LED RGBW lighting that immediately visualises the process status: a green light signals a successfully completed joining process, while a red light warns that a component does not meet the quality criteria. The replenishment of components is indicated by a white light, while a running process is indicated by a blue light.

Compared to a pure status display, process-oriented lighting is particularly helpful where quick decisions are important. This reduces search and response times, increases operating and process reliability, and ensures a calm, structured workflow in the workplace.

Everything from a single source – the components of the TOX^® FlexPress Station

Auf ganzer Linie effizient - Die Baureihe EQe-K ergänzt die ElectricPowerDrive-Serie mit unterschiedlichen Standardhüben pro Modell.

Electric drive technology

TOX^® ElectricDrive servo drives with pressing forces from 0.05 kN to 200 kN.

Modular press frames

C-frames in robust, torsion-resistant design or as 2- or 4-column components.

Robust industrial PC with touch LCD

TOX^® UDI Panel: Fanless industrial PC in 15" or 21" for intuitive operation.

Intelligent control

TOX^® SystemControl Core (SCC). Includes Linux-based TOX^® software with integrated UPS.

Control cabinet rear

Compact control cabinet solution with easy access thanks to variable door opening and small projection. Integrated into the press frame.

Cross-technology operating software

TOX^® Software: Parameterisation, operation, process monitoring, diagnostics and evaluation, as well as quality data management, all in one.

Expand your FlexPress Station

The TOX^® FlexPress Station can be tailored precisely to your requirements with numerous optional extensions – for more functions, higher efficiency and optimum performance. Depending on the area of application, supplement your machine with suitable modules and accessories, such as modern control solutions, special tool holders or additional protective devices. This allows you to configure the FlexPress Station to fit your production processes perfectly.

Take advantage of the high flexibility of the TOX^® FlexPress Station and take your production to a new level!

Select from these options:

E/A Module

Ethernet-based I/O modules bundle the data and link individual components such as electric actuators, component clamps or spray units with each other.

21" UDI Panel

Optionally available with 21" UDI panel for enhanced performance.

Sequence control

Sequence control coordinates all work steps in the correct order and increases process reliability and repeatability through monitored approvals.

Lift table

Height-adjustable base frame, which also meets ergonomic requirements in shift work with changing workers.

USB Handheld Scanner

Handheld scanner for reading various codes, selecting processes or scanning component information.

Position of control cabinet

Flexible positioning of the control cabinet for optimal adaptation to local conditions.

Fieldbus interface

Fieldbus interface as slave, for connection to higher-level control systems. Available: Profinet, EtherCAT and EtherNet/IP.

Downloads

Brochures and data sheets

Brochure: TOX^® Presses

Press frames and accessories

Deutsch

English

Data sheet 60.30: TOX^® FlexPress Station

The modular assembly station for maximum flexibility