Precise assembly, testing, and joining technology for electronics manufacturing

The press-fitting of connectors, contacts, and pins is one of the core manufacturing processes in the electronics industry. Press-fit technology, in particular, enables solder-free, process-reliable, and permanently dependable connections for printed circuit boards, sensors, control units, control systems, and power electronics. To ensure consistently high quality, precise insertion forces, reproducible processes, and seamless process monitoring are crucial.

With TOX^® servo presses and joining systems, manufacturers can implement high-precision insertion and press-fit processes for both small and large production runs. These solutions are suitable for assembling a wide variety of electronic components and assemblies—from connectors and printed circuit boards to components for control and regulation systems. The integrated force-displacement monitoring system records and documents relevant process parameters in real time, thereby supporting process reliability, traceability, and high quality standards.

Electronics assembly requires the highest precision and reliability to ensure the quality of electronic assemblies. This is particularly true for control units and control systems, in which numerous electronic and electromechanical components must be reliably connected to one another. Efficient joining technology enables reliable and reproducible assembly processes. TOX^® helps companies design joining processes that are reliable, reproducible, and efficient – from individual components to complex assemblies and control systems. This results in durable joints, stable manufacturing processes, and consistently high product quality.

In the electronics industry, maximum process reliability, zero-defect strategies, and seamless traceability are crucial prerequisites for consistently high product quality. Even the slightest deviations during press-fitting, joining, or assembly can compromise the function and reliability of electronic components. Intelligent quality control and process monitoring help detect process deviations early on, reduce scrap, and sustainably optimize manufacturing processes.

With TOX^® process monitoring solutions, force, displacement, and process data are recorded, analyzed, and documented in real time. Thanks to intelligent inflection point detection, critical process events can be reliably identified and evaluated. Process monitoring is already integrated into TOX^® ElectricDrive systems and can also be flexibly combined with third-party systems. This results in transparent manufacturing processes, maximum process reliability, and reliable traceability for modern electronics manufacturing.

Reliable quality control is crucial for the manufacture of high-quality electronic products. TOX^® helps companies monitor and document critical process parameters to detect deviations early on and ensure consistently high manufacturing quality.

As an engineering partner, TOX^® supports projects from the initial analysis through to integration into series production:

1. Assessment of material, geometry, and load requirements

2. Feasibility analysis and testing

3. Design of the tooling and press systems

4. Integration into existing or new production lines

5. Validation and process monitoring

Our aim is not merely to join two components, but to develop a robust, cost-effective and scalable overall process.